Flexible Flexible Bendable PCB with Local Density 1-28 Layers FR4/Polyimide/PET 52L Max HDI
The Rigid Flex PCB is an innovative solution that integrates the best aspects of flexibility and rigidity into one circuit board, making it an ideal choice for a wide array of applications in the electronics industry. Crafted meticulously with the capability to bend and flex during application, this Bendable Printed Circuit Board is designed to meet the highest standards of durability and reliability. The Rigid Flex PCB is not just a component; it's an assurance of quality and adaptability for complex electronic assemblies.
Our Rigid Flex PCB product features a sophisticated 4-layer construction, which can be expanded to an impressive maximum of 52 layers (Max Layer: 52L) for custom orders, catering to applications that demand high-density interconnects. This multilayer design enables designers to achieve intricate circuit geometries while maintaining a slim profile, which is essential for modern, compact electronic devices. With dimensions of 41.55*131mm, this board offers ample space for a multitude of components without compromising on the flexibility that is critical in tight spaces and bendable applications.
One of the most notable manufacturing processes we employ for our Rigid Flex PCBs is Profiling Punching. This encompasses a variety of techniques such as Routing, V-CUT, and Beveling, which are essential for shaping the PCB to precise specifications. Routing is used to cut complex outlines and intricate shapes, ensuring that each board fits exactly as needed in the device assembly. V-CUT is a pre-scored line that allows for the easy separation of multiple PCBs from a panel without the need for additional cutting tools, thereby reducing stress on the board and ensuring a clean separation. Beveling, on the other hand, is a finishing process that creates an angled edge on the PCB, which is particularly important for connectors that require a tapered insertion point.
The surface of our Rigid Flex PCBs is finished with HASL LF (Hot Air Solder Leveling Lead-Free), which is a surface finish that provides a reliable solderable surface to attach components to the PCB. This environmentally friendly lead-free HASL finish not only meets current industry standards for RoHS compliance but also ensures excellent long-term reliability and conductivity for the solder joints. The result is a product that aligns with both performance expectations and environmental regulations, making it a responsible choice for manufacturers and consumers alike.
This Flex Rigid PCB is designed to be the backbone of your electronic device, accommodating both static and dynamic flex applications. Its construction allows for a seamless transition between the rigid and flexible areas, providing a single solution that reduces the need for multiple connectors and interconnects, which can compromise the integrity of the signal. The inherent flexibility also allows for a three-dimensional design freedom, which is a critical advantage in today’s miniaturized and complex electronics.
Our Flexible-Bendable PCBs are meticulously tested to ensure they stand up to the rigors of real-world use. The dynamic bend capabilities are particularly suited for applications that require regular movement or bending, such as foldable smartphones, wearable electronics, and sophisticated medical devices. With its robust construction and precision engineering, the Rigid Flex PCB offers a combination of form and function that is unmatched by traditional rigid PCBs or flexible-only circuits.
In conclusion, the Rigid Flex PCB stands as a testament to advanced PCB design and manufacturing. It represents a harmonious blend of flexibility and structural integrity, making it the perfect choice for cutting-edge electronics that demand nothing less than the best. With its precise profiling punching, superior surface finishing, and wide range of layering options, it is poised to become the gold standard in the realm of bendable circuitry for years to come.
| Parameter | Specification |
|---|---|
| Treatment | ENIG/OSP/Immersion Gold/Tin/Silver |
| Hole Position Deviation | ±0.05mm |
| No Of Layers | 4 Layer |
| Profiling Punching | Routing, V-CUT, Beveling |
| Product Type | PCB Assembly |
| Flexibility | 1-8 Times |
| Bend Radius | 0.5-10mm |
| Dimension | 41.55*131mm |
| Max Layer | 52L |
| Sanforized | Local High Density, Back Drill |
The Flex-Rigid Printed Circuit Board (PCB) is a hybrid that combines the robustness of a rigid PCB with the adaptability of a flexible PCB, creating a versatile solution for a variety of applications. With up to 28 layers available in its construction, this Flex-Rigid PCB offers complexity and functionality suitable for advanced electronic requirements. The dimension of 41.55*131mm makes the Flex-Rigid PCB an ideal candidate for devices where space is at a premium but performance cannot be compromised.
Surface treatments such as ENIG, OSP, Immersion Gold/Tin/Silver provide the PCB with reliable protection against oxidation and ensure excellent surface planarity for fine-pitch components. These treatments contribute to the long-term reliability of the connections, especially in the case of SMD and BGA components which demand precise and stable surface finishes. This makes the Flex-Rigid PCB an excellent choice for high-reliability environments.
Profiling Punching techniques such as Routing, V-CUT, and Beveling are employed to precisely shape the PCBs, ensuring they fit perfectly into their designated spaces within electronic devices. These techniques also facilitate the integration of various components, including DIP alongside the SMD and BGA, providing a broad range of component compatibility and enabling complex circuit designs.
The Flexible-Bendable PCB aspect of this product allows it to conform to non-linear surfaces, which is critical in compact and curvilinear designs commonly found in modern electronics. This flexibility enables the PCB to be utilized in advanced wearables, foldable devices, and other cutting-edge consumer electronics that require a blend of rigidity for component support and flexibility for ergonomic design.
Application occasions and scenarios for the Rigid Flex PCB are diverse, ranging from aerospace, where the combination of light-weight design and high reliability is essential, to medical devices that benefit from the PCB's adaptability in complex, space-constrained environments. Additionally, this product is well-suited for automotive applications where the robustness and flexibility can withstand the harsh conditions and vibrations typically encountered. With the advent of IoT and smart devices, the Flexible-Bendable PCB is increasingly imperative for the seamless integration of electronics into everyday objects, ensuring functionality and durability without compromising on design aesthetics.
Our Rigid Flex PCB product offers comprehensive Product Customization Services to meet your specific needs. The Flexible Stiff Circuit Board is crafted from high-quality materials such as FR4, Polyimide, and PET, ensuring durability and flexibility for various applications.
With a precise dimension of 41.55*131mm, our Bendable Rigid Printed Wiring Board is designed to fit seamlessly into your desired setup. We offer multiple profiling punching options, including Routing, V-CUT, and Beveling, to provide you with the perfect edge finish for your circuit board.
The Flexible Stiff Circuit Board is capable of accommodating a wide range of components, such as SMD, BGA, DIP, and more, enabling you to achieve the desired functionality and complexity in your electronic projects.
Our advanced manufacturing processes ensure that the hole position deviation is maintained within a tight tolerance of ±0.05mm, guaranteeing precise component placement and overall board integrity.
Our Rigid Flex PCB products are backed by comprehensive technical support and services to ensure the highest quality performance and reliability. Our team of experts provides support in the design, manufacturing, and application of our Rigid Flex PCBs, ensuring that your product meets all industry standards and requirements. We offer a range of services, including:
- Design review and consultation to optimize the performance and manufacturability of your Rigid Flex PCB design.
- Detailed documentation and specifications to assist in the integration of our PCBs into your product.
- Guidance on material selection and stack-up to achieve the best balance of flexibility and rigidity as per your application needs.
- Technical assistance for electrical testing and quality assurance to maintain high standards and minimize the risk of defects.
- Recommendations for proper handling, storage, and assembly practices to ensure the longevity and reliability of your Rigid Flex PCB.
- Troubleshooting support to help diagnose and resolve any issues that may arise during the lifecycle of the product.
- Updates on the latest advancements in Rigid Flex PCB technology to keep your product at the forefront of innovation.
Our commitment to excellence in customer service ensures that you have the support you need when you need it, from initial design through to the end of the product lifecycle. Our goal is to provide not just a product, but a complete solution that meets and exceeds your expectations.
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